Boeing Quality QA Practice Test

These questions are part of the practice quiz. Start practicing

• Which software is where the current engineering data is stored?
• ECO close-out requires which evidence?
• What is a modifier?
• What is a Nonconformance (NCR) and typical steps to close it?
• What constitutes a compliant calibration in QA?
• Where on a drawing would you locate the tolerance related to a feature?
• How are nonconformance classifications defined by severity?
• Which role researches quality problems and looks for solutions?
• In responding to a quality issue the right thing to do is to
• Kitting and component traceability in aerospace assembly primarily ensures which outcome?
• Which two entities are involved in flight testing for new or derivative Boeing aircraft prototypes?
• Which certificate is associated with the design rather than production?
• Which discrepancy process permits a discrepancy without providing rework instructions?
• Which QA inspection verifies that a product meets all engineering specifications and requirements?
• What is the purpose of SCAR (Supplier Corrective Action Request) in supplier QA?
• Which feature is NOT an essential component of an effective internal QA audit plan?
• In NCR management, which statement best describes containment?
• Should manufacturing error be included in discrepancy text?
• Define 8D problem solving and its role in Boeing supplier quality.
• In Boeing terminology, Escape describes which event?
• In root cause analysis, which statement correctly describes contributory factors?
• There are jobs that require an inspection at certain steps before they can continue. What are these inspections called?
• What is the Change Control Board (CAB) and its role?
• What term describes the attitude of someone who wants to do something immediately without considering alternatives?
• Which statement about ECO is true?
• Which term is used to describe the allowable variation in dimensions?
• ESCAPE is a Boeing term used when
• Which concept involves sampling rather than inspecting all items?
• People with this attitude do not see themselves as making a great difference and blame luck or others.
• A disclosure is a letter sent when?
• What does PFMEA aim to achieve?
• Which term is not the 3-point reference system?
• What does NCM stand for?
• What is the purpose of acceptance criteria in aerospace quality?
• CAPP receives its parts and BOM data from which data-management system?
• Which software is used to create process plans (these are the manufacturer ingredients work instructions for shop personnel.)
• What is the primary purpose of AS9100 in Boeing's quality operations?
• Which certificate is issued when an airplane design complies with FAA design requirements?
• What is 'traceability chain' in aerospace manufacturing?
• These people with this attitude do not see themselves as making a great deal of difference in what happens to them... they leave the action to others. What term describes this attitude?
• When is a shakedown inspection performed?
• Which statement best describes Cp/Cpk vs design capability?
• Which statement best describes the objective of a Gage Repeatability and Reproducibility (Gage R&R) study?
• How are FMEA results used in manufacturing decisions?
• When is a statistical sampling plan typically applied in aerospace manufacturing?
• What is a documented technique that is repeatedly used in the repair of a non-conformance called?
• If a part has a discrepancy, which statement best describes its meaning?
• Which statement about Cp/Cpk vs design capability is correct?
• Which statement describes containment vs corrective action in NCR management?
• Which certificate authorizes production of reasonable duplicates of aircraft, including replacement and modification parts?
• Which discrepancy process permits a discrepancy without rework instructions?
• In-process inspections are performed at which stages of the fabrication and assembly process?
• Which term refers to the gauge that provides dimensional standards for calibration?
• A pickup is used to process an item on which can be readily reworked to engineering and planning requirements in the immediate shop.
• What is the purpose of a First Article Inspection (FAI)?
• What element is typically included in the traceability chain for aerospace parts?
• During prototype development, which groups conduct extensive design reviews, instructions, and flight testing for a new or derivative aircraft?
• During process inspections, the inspector verifies that the self-inspection or operational process used is exactly as indicated by the production order and BAC specifications.
• What is the purpose of Measurement Systems Analysis (MSA) in a manufacturing environment?
• What is the tolerance zone value for the described GD&T feature?
• What is configuration management and why is it essential in aerospace projects?
• 'AS IS' means the actual condition (measurements, hardness, etc.) of a part.
• Which QA activity is used to confirm a product meets all engineering specifications only after the manufacturing process is complete?
• Which statement best describes the meaning of a 4:1 tolerance ratio when selecting a measurement tool?
• How does the inspector determine what kind of inspection to perform for a particular detail part?
• A notice of escapement (NOE) is the letter sent when
• Which statement best describes a correct description of an Engineering Change Request (ECR)?
• When an inspector receives a new assignment that requires using an unfamiliar inspection process, who is responsible for making sure the inspector is well prepared to begin work?
• Which document describes the details of all operations and inspections to be performed on a particular part?
• Which document is used to document corrective actions for recurring process problems?
• Which attitude is known for taking risks, these people attempt to prove that they are better than anyone else?
• In the Boeing document hierarchy, procedures provide authority for which type of document?
• Determine whether a particular fabrication process meets engineering requirements is called what?
• Which scenario best illustrates the use of a corrective action?
• For close tolerance measurements, select a tool that has a tolerance ratio of at least
• What is the role of Change Control and an Engineering Change Notice (ECN) in Boeing's engineering process?
• Which term best describes the document that details all operations and inspections for a part?
• Why is supplier audits important in Boeing's QA program?
• 'SHOULD BE' means drawing quality (source engineered Drawing data).
• Which system is indicated as the source for parts and BOM data for CAPP?
• In the Boeing document hierarchy, procedures provide authority for which type of document?
• Which statement about the Type Certificate is true?
• What is a masters?
• Process plans are best described as what?
• What is a PFMEA and how is it used?
• What is a supplier quality performance metric and give examples?
• In the Boeing quality organization, which role ensures the quality of the work instructions (IP, SOI, and ORDERS) for manufacturing?
• In 8D problem solving, which step focuses on implementing actions to permanently prevent recurrence and verify effectiveness?
• Verbalizing while checking your own work helps slow you down and engage another sense.
• How does the quality inspector know when products are ready for inspection?
• What is FTA (Fault Tree Analysis) and when is it used?
• What term describes a product's characteristics meeting the contract requirements and deemed acceptable by quality?
• Why is traceability important in aerospace manufacturing?
• If a QA inspector discovers a product problem that, because of a process error, has occurred repeatedly during a one-month period, what type of NCR page is required?
• A disclosure letter is used to communicate with which party?
• In Boeing's document hierarchy, a Business Process Instruction (BPI) is typically supplemented by which detailed document that describes the exact execution steps?
• If a discrepancy is caused by manufacturing error, what should be included in the discrepancy text?
• Which item provides the exact, step-by-step instructions to complete activities described in a BPI?
• What is the certificate that proves facilities, equipment, procedures, and quality systems ensure continuous compliance with approved designs and quality system?
• Which role is primarily responsible for identifying root causes and proposing corrective actions for quality problems?
• How does ISO 9001 relate to AS9100 for Boeing suppliers?
• Which stamp is most commonly used by QA inspectors?
• Where is the most current engineering data stored?
• Many people believe that accidents happen to others and take more risks.
• What QA procedure permits inspection of only a representative sample of a product?
• When sampling inspections are permitted, the inspector follows the sampling plan that has been written specifically for that part.
• Which term describes the allowable variation between a feature and its basic dimensions?
• Which attitude leaves action to others for better or worse outcomes?
• In calibration terminology, which term denotes a reference instrument used to ensure dimensional accuracy?
• What does the presence of an inspection stamp on a production order signify?
• Who of the following can legally void an inspection stamp?
• In root cause analysis, which statement differentiates root cause from contributory cause?
• Which of the following best describes 5S on the Boeing production floor?
• What is the purpose of traceability in root cause analysis?
• What is PPAP and when would Boeing require it?
• Which statement about an ECN within a formal change control process is correct?
• Which statement about sampling plans is true?
• Which item is listed or indicated in a flag note or general note?
• Which term describes the opposite of conformance?
• In what portion of a picture sheet can you find the block tolerance?
• Which statement about Cp/Cpk in process capability?
• Explain APQP and its relation to product realization in aerospace.
• What is the purpose of kitting and component traceability in aerospace assembly?
• Escape is a Boeing term used when?
• Which attitude resents having someone tell them what to do, or regards rules as unnecessary?
• Which statement correctly defines ECO and ECR?
• Which statement about the Change Control Board is true?
• Which type of document describes details of how to do the jobs that need to be done to accomplish a goal?
• When the inspector arrives at the work area where a part is awaiting inspection, what is the first task?
• AS9100 integration with ISO 9001: which statement is true?
• Which type of document describes details about how to accomplish activities described in a BPI?
• What is DO-178C and why is it relevant to Boeing software development?
• Which statement best describes the relationship between Cp and Cpk when the process is perfectly centered?
• According to AS9100, what is Boeing required to do regarding nonconforming materials?
• Which software stores the current engineering data in a digital system?
• Who initiates a Supplier Corrective Action Request (SCAR)?
• For a new or derivative aircraft prototype, what certificate is issued when FAA airworthiness standards are fully demonstrated?
• What is risk-based thinking in AS9100 and how should it be applied?
• Discrepancy means the part is different in some way from the drawing or specification, and does not mean requirement.
• In change management, what does an Engineering Change Order (ECO) represent?
• Which option is NOT a key element of a robust Quality Plan in aerospace programs?
• Which statement best describes the relationship between Cp and Cpk in process capability analysis?
• Which statement best describes in-process inspection?
• Which attitude resents having someone tell them what to do, or regard rules and procedures as unnecessary?
• In NCR/CAR processing, lead time is defined as the total time from NCR initiation to closure.
• Who establishes the general safety requirements for building aircraft in this country?
• Which is the final step in the 8D problem-solving process?
• The description of the allowable variation between a feature and its basic dimensions is called what?
• What data should a Corrective Action Request (CAR) include?
• If multiple requests for inspection come at the same time, which request does quality inspection generally address first?
• In Boeing quality organization, which role ensures the quality of installation plans (IP), shop order instances (SOI), and orders (MESCI) for manufacturing?
• Where on a drawing would you locate the specific tolerances for a block in the design?
• What term describes a product that deviates from product definition data, specifications, or quality workmanship standards, or the drawing results from engineering drawing errors that may affect form, fit or function?
• What is the primary purpose of traceability in aerospace manufacturing?
• What is the purpose of the first article inspection?
• REJECTION means non-conformance product is withheld from use.
• Acceptance sampling and AQL: which statement describes their relationship?
• What type of inspection verifies the operation just performed?
• What term describes obtaining objective evidence to confirm that specified requirements have been fulfilled?
• What QA procedure is used when a new or significantly revised part goes through manufacturing?
• What is the purpose of the fieldwork phase in a formal QA audit?
• What do Cp and Cpk measure in a capability study?
• What is a DFMEA and how is it different from PFMEA?
• What's the name of the FAA regulations with which Boeing commercial airplanes must apply?
• Which control chart pair is commonly used to monitor stability when subgroups have more than one observation?
• Which role determines when it is acceptable to perform statistical sampling rather than 100% inspection?
• In Boeing's document set, which document type describes how to accomplish activities described in a BPI?
• The QA procedure that permits inspection of only some representative examples of a product is called
• In what portion of a picture sheet can you find the block tolerance?
• What is an exception report in QA and how is it used?
• Which document is used to manage non-conforming parts and associated corrective actions?
• The Type Certificate verifies compliance with design requirements of which authority?
• What is a formal audit and what are its typical phases?
• Which stamp is most commonly used by QA inspectors?
• Which QA activity serves as the final verification that a product satisfies all engineering specifications and requirements?
• How does vendor qualification occur in the aerospace context?
• The presence of an inspection stamp on production order inspection column signifies?
• If a part or assembly does not pass inspection, it enters
• Calibration is a key element of a robust Quality Plan. Which option reflects this?
• What term describes a documented technique that is repeatedly used to repair non-conformances?
• Which statement about a Gage R&R study is NOT typically correct?
• In-process inspections occur at which stages of fabrication and assembly?
• What is a 5 Whys technique and give an example scenario in manufacturing.
• What is DO-254 and when is it applied?
• Inspection includes the following concept of WHAT: establishing a record indicating that verification has occurred.
• What are typical nonconformance severity levels?
• Which software is used by shop personnel to print process plans?
• What is AS9100?
• Under AS9100, for nonconforming materials, which option reflects a required action?
• What is the purpose of containment action in NCRs?
• Which description best captures the difference between DFMEA and PFMEA in terms of lifecycle stage?
• Describe the difference between preventive actions and corrective actions?